OUR
SERVICES
We provide clients with long-standing experience in the design, development and manufacturing of equipment needed for production. CAD/CAM workstations, simulation systems and rapid prototyping form the basis of our process.
This expertise has allowed us to develop and refine a workflow for the tasks involved in preparing for industrial production, ensuring a highly efficient service and maximising client value through seamless collaboration in project monitoring.
Chemical analysis of materials, hardness testing, macro and microstructural analysis, liquid penetrant testing, 3D scanning of raw parts, CT scanning and X-ray inspection, alongside various fatigue tests, are just some of the procedures conducted in our technology laboratory. By analysing production samples and studying aluminium alloys, we gain in-depth knowledge of the product and its features, allowing us to optimise and implement every stage of the manufacturing process.
Our Mould Tooling Department is responsible for the design and manufacturing of casting equipment, including mould-holders, inserts and trimming tools.
We offer a wide range of high-performance moulds for our entire press lineup, with a guaranteed maintenance plan and spare parts availability. Quality control is rigorously applied to all assembled equipment.
With a focus on environmental impact, we have installed high-efficiency melting furnaces that minimise energy consumption, making this stage of the process as efficient as possible.
Die-casting: Our die-casting foundry operates 40 robotic casting cells (ranging from 420t to 2000t) with automated aluminium filling from the holding furnace straight into the mould and an integrated trimming process.
Gravity and Low-Pressure Casting: Our gravity and low-pressure casting departments operate 16 cells and 2 fully automated systems, optimised for various casting processes. The core removal, cutting and deburring processes are fully executed by robots.
Our heat treatment furnace is fully automated and equipped with a data recording system that monitors the real thermal curve, segmented by sector, throughout the entire cycle. This allows for compliance verification of every treated component. The heat treatment cycle is adjusted according to the required mechanical properties.
Our finishing department employs automated systems for the deburring and surface finishing of components. Robots operate independently using custom-developed programs, ensuring the necessary surface finishing requirements are met.
Components are then shot-blasted with stainless steel beads (Ø 0.3 ÷ 0.5 mm) to achieve optimal surface conditions and rounded edges, improving handling safety.
With a highly efficient and eco-friendly washing process, combined with nanotechnology-based part protection, our automated spray booths with robotic systems ensure the highest standards of coating precision.
Continuous instrumental monitoring of the powder curing process enables real-time verification of the thermal condition of products, with qualified operators performing final inspections under optimal lighting conditions, ensuring compliance with design specifications.
Our expertise is rooted in the experience of our tooling department, where we develop custom clamping equipment and special tools in PCD. For TMB, the in-house design and manufacture of machining tools and equipment is a strategic priority, allowing us to rapidly respond to reworks, updates or restorations.
The mechanical processing department is the pride and joy of our company, featuring multiple automated and robotic work cells. These range from dedicated processing lines for high-demand products to independent cells, which are ideal for low-volume continuous-flow production.
Our processing cells and lines are designed and built by our in-house engineers, integrating machine connections and production line automation. Our team is skilled in quickly and efficiently implementing new project layouts, as well as managing modifications and maintenance.
We also internally manufacture our leak test equipment and high-pressure washing systems, incorporating an innovative system for washing and drying components.
Our facilities include a total of 8 industrial measurement laboratories: 1 central laboratory for research & development and general activities, 2 laboratories dedicated to foundry works and 5 laboratories dedicated to mechanical processing, all equipped with temperature and humidity control systems in compliance with ISO standards.
Components are routinely measured, with data collected online and stored in a centralised software system that monitors and evaluates machine processes and performance. All measuring instruments (probes, gauges, etc.) are internally verified by a specialised team authorised to issue official calibration certifications for these tools in accordance with ISO standards.
Our logistics department performs quantitative and qualitative checks at acceptance. Additionally, it is supported by an efficient IT system that manages FIFO shipments of our supplies according to client schedules received via the EDI system.
Goods receiving and shipping are managed through bookings on our internal portal, ensuring we are both punctual and flexible in organising transportation and loading/unloading operations.
The configuration of our logistics department allows us to plan a Safety Stock tailored to specific needs, benefiting from ample storage space for components.
